Reducing Energy and Water Consumption in Textile Dyeing Industry with Cleaner Production by Inlet-Outlet Modification to Reuse Wastewater | [Proceedings of the Pakistan Academy of Sciences: A. Physical and Computational Sciences • 2021]

Author(s):

1. Erkata Yandri: Graduate School of Renewable Energy, Darma Persada University, Jl. Radin Inten 2, Pondok Kelapa, East Jakarta 13450, Indonesia; Center of Renewable Energy Studies, Darma Persada University, Jl. Radin Inten 2, Pondok Kelapa, East Jakarta 13450

2. Rinaldi Idroes: Department of Chemistry, Faculty of Mathematics and Natural Sciences,Universitas Syiah Kuala, Kopelma Darussalam, Banda Aceh 23111,Indonesia

3. Roy Hendroko Setyobudi: Graduate School of Renewable Energy, Darma Persada University, Jl. Radin Inten 2, Pondok Kelapa, East Jakarta 13450, Indonesia; Department of Agriculture Science, Postgraduate Program, University of Muhammadiyah Malang, Jl. Raya Tlogomas No. 246, Malang, 65145, Indonesia

4. Carolus Boromeus Rudationo: Graduate School of Renewable Energy, Darma Persada University,Jl. Radin Inten 2, Pondok Kelapa, East Jakarta 13450,Indonesia

5. Satriyo Krido Wahono: Research Division for Natural Product Technology - Indonesian Institute of Sciences,Jl. Jogja - Wonosari, km 31.5, Gunung Kidul, Special Region Yogyakarta 55861,Indonesia

6. Rangga Kala Mahaswa: Faculty of Philosophy, Universitas Gadjah Mada,Jl. Olahraga, Caturtunggal, Depok, Sleman, Yogyakarta 55281,Indonesia

7. Juris Burlakovs: Department of Water Management, Estonian University of Life Sciences,Tartu, Estonia; Friedrich Reinhold Kreutzwaldi 1a, 51014 Tartu,Estonia

8. Herry Susanto: Graduate School of Renewable Energy, Darma Persada University,Jl. Radin Inten 2, Pondok Kelapa, East Jakarta 13450,Indonesia

Abstract:

Dyeing Finishing (DF) textile industries which consume a lot of energy, chemicals, water, etc., then produce a lot of wastewater which creates significant environmental problems, can be anticipated by applying Cleaner Production. This paper is presented to discuss the technical modification process of dyeing production machines, which reuse process wastewater to save water and energy consumption in the production process. For that reason, there are three steps taken. First, understand the process flow of the textile dyeing industry. Second, understand in detail the dyeing process of the Jet Dyeing (JD) machine. Third, implement steps on the floor, focusing on the JD machine, starting from the initial conditions until the third step. As a result, savings in water consumption per day for 10 JD machines were achieved by almost 50 %, with details; at the initial status 700 000 L, 600 000 L in the first step, 430 000 L in the second step, and finally 400 000 L in the third step. A similar action can be carried out in other processes, such as washing, de-sizing, or in other industries which also consume a lot of water and energy.

Page(s): 49-58

DOI: DOI not available

Published: Journal: Proceedings of the Pakistan Academy of Sciences: A. Physical and Computational Sciences, Volume: 58, Issue: S, Year: 2021

Keywords:

Waste and Water Management , Energy Eficiency , Jet Dyeing , Reuse Wastewater , Water Eficiency , Wastewater Treatment Plant

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